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Sahil Gaikwad

PROFILE

Sahil Gaikwad

Contributed to the FormulaRacingatUCDavis/FE12_CAD repository by designing and refining mechanical assemblies for steering, pedal, and suspension systems over a three-month period. Applied CAD modeling and assembly design skills to deliver integrated steering assemblies, enhanced pedal box components, and new front suspension models, focusing on system-level validation and manufacturing readiness. Addressed usability and reliability through iterative updates to pedal assemblies and material specifications, while also resolving critical 3D model issues to support prototyping. Utilized SolidWorks and SLDASM formats, maintained version control discipline, and improved cross-subsystem alignment, reducing integration risk and accelerating the transition from design to production.

Overall Statistics

Feature vs Bugs

80%Features

Repository Contributions

31Total
Bugs
2
Commits
31
Features
8
Lines of code
0
Activity Months3

Work History

June 2025

3 Commits • 1 Features

Jun 1, 2025

2025-06 Monthly Summary: Delivered core design assets for the ST-70001-AC steering system in FormulaRacingatUCDavis/FE12_CAD and fixed a critical 3D-model issue, enabling faster prototyping and manufacturing readiness. The work improves asset quality, reduces rework, and demonstrates strong CAD modeling and version-control discipline.

November 2024

20 Commits • 3 Features

Nov 1, 2024

November 2024: Delivered core CAD updates across the FE12_CAD repository, focusing on pedal box and heel plate enhancements, steering system updates, and front suspension development. Implemented manufacturing-fit improvements, refined steering geometry with a moving rack, and advanced unsprung assembly modeling, while stabilizing the baseline through a controlled merge revert. These contributions reduce manufacturing rework, improve pedal response, and accelerate readiness for testing and production.

October 2024

8 Commits • 4 Features

Oct 1, 2024

Month: 2024-10 — Focused delivery of end-to-end FE12_CAD features with emphasis on steering integration, pedal assemblies, and material updates. Key outcomes include a unified steering system with chassis integration enabling system-level validation, targeted improvements to brake and accelerator pedal assemblies for usability and reliability, and a materials update for the left rack end to support performance and manufacturing requirements. No major bugs fixed were documented this period. These efforts reduce integration risk, improve ride feel and safety margins, and advance manufacturing readiness.

Activity

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Quality Metrics

Correctness89.0%
Maintainability89.0%
Architecture89.0%
Performance89.0%
AI Usage20.0%

Skills & Technologies

Programming Languages

BinaryCADSLDASMSLDPRTSolidWorks

Technical Skills

3D ModelingAssembly DesignCADCAD DesignCAD ModelingFEAMechanical DesignMechanical Engineering

Repositories Contributed To

1 repo

Overview of all repositories you've contributed to across your timeline

FormulaRacingatUCDavis/FE12_CAD

Oct 2024 Jun 2025
3 Months active

Languages Used

BinaryCADSLDASMSLDPRTSolidWorks

Technical Skills

Assembly DesignCADCAD DesignCAD ModelingMechanical DesignFEA