
Sanket Gaikwad contributed to the FormulaRacingatUCDavis/FE12_CAD repository by designing and refining core mechanical assemblies, including steering systems, pedal boxes, and front suspension components. He applied advanced CAD modeling and assembly design skills using SolidWorks and SLDASM to create unified models that enabled system-level validation and improved manufacturing readiness. His work addressed integration challenges, enhanced usability and reliability of pedal assemblies, and optimized steering geometry for better handling. By fixing critical 3D model issues and maintaining rigorous version control, Sanket reduced rework and iteration time, demonstrating depth in mechanical engineering and supporting efficient prototyping and collaborative development workflows.

2025-06 Monthly Summary: Delivered core design assets for the ST-70001-AC steering system in FormulaRacingatUCDavis/FE12_CAD and fixed a critical 3D-model issue, enabling faster prototyping and manufacturing readiness. The work improves asset quality, reduces rework, and demonstrates strong CAD modeling and version-control discipline.
2025-06 Monthly Summary: Delivered core design assets for the ST-70001-AC steering system in FormulaRacingatUCDavis/FE12_CAD and fixed a critical 3D-model issue, enabling faster prototyping and manufacturing readiness. The work improves asset quality, reduces rework, and demonstrates strong CAD modeling and version-control discipline.
November 2024: Delivered core CAD updates across the FE12_CAD repository, focusing on pedal box and heel plate enhancements, steering system updates, and front suspension development. Implemented manufacturing-fit improvements, refined steering geometry with a moving rack, and advanced unsprung assembly modeling, while stabilizing the baseline through a controlled merge revert. These contributions reduce manufacturing rework, improve pedal response, and accelerate readiness for testing and production.
November 2024: Delivered core CAD updates across the FE12_CAD repository, focusing on pedal box and heel plate enhancements, steering system updates, and front suspension development. Implemented manufacturing-fit improvements, refined steering geometry with a moving rack, and advanced unsprung assembly modeling, while stabilizing the baseline through a controlled merge revert. These contributions reduce manufacturing rework, improve pedal response, and accelerate readiness for testing and production.
Month: 2024-10 — Focused delivery of end-to-end FE12_CAD features with emphasis on steering integration, pedal assemblies, and material updates. Key outcomes include a unified steering system with chassis integration enabling system-level validation, targeted improvements to brake and accelerator pedal assemblies for usability and reliability, and a materials update for the left rack end to support performance and manufacturing requirements. No major bugs fixed were documented this period. These efforts reduce integration risk, improve ride feel and safety margins, and advance manufacturing readiness.
Month: 2024-10 — Focused delivery of end-to-end FE12_CAD features with emphasis on steering integration, pedal assemblies, and material updates. Key outcomes include a unified steering system with chassis integration enabling system-level validation, targeted improvements to brake and accelerator pedal assemblies for usability and reliability, and a materials update for the left rack end to support performance and manufacturing requirements. No major bugs fixed were documented this period. These efforts reduce integration risk, improve ride feel and safety margins, and advance manufacturing readiness.
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